Enhancing Machine Efficiency and Reliability: Real-Time Oil Level Monitoring in Curing Machines

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Automotive Manufacturing Industry

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Chennai

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Deployed Devices

Pain Points

The following issues were faced in the oil level monitoring and machine maintenance,

Challenges in Oil Level Measurement

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The difficulty was encountered in accurately measuring oil levels while machines were in operation.

Failure in Machine Maintenance

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Improper maintenance led to machine breakdowns and operational inefficiencies.

Inadequate Monitoring of Machine Part Damage

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Machine parts suffered damage due to oil leaks and insufficient maintenance, which went undetected.

Our Offerings

Based on the issues and difficulties, we proposed the following solutions,

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Installed an Oil Level Monitoring System
A monitoring node was implemented to periodically check and report the oil levels, providing real-time insights into the oil status in the tank.

Integrated a Predictive Maintenance Algorithm
A maintenance algorithm was developed and integrated to forecast maintenance schedules based on sensor data and other input parameters.

Enabled a Flexible Monitoring and Control Environment
A cloud platform was introduced for data monitoring, allowing for easy system automation and the ability to reset settings as needed.

Outcomes

By implementing these solutions, we achieved the following benefits,

Outcomes

By implementing these solutions, we achieved the following benefits,

Performed Accurate Machine Maintenance

Proper maintenance significantly enhanced the machine's performance and operational reliability.

Reduced Wear and Tear Costs

This approach lowered the operational costs by minimizing wear and tear on the machine.

Improved System Efficiency with Cloud-Based Feedback

The cloud platform provided access to historical and real-time data, enabling users to maintain and optimize system efficiency effectively.

iconMaximizing Machine Performance with Real-Time Oil Level Insights

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Get in Touch

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